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Shaun_E

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Posts posted by Shaun_E

  1. Halfords sell the self adhesive pads and they work very well if you prepare the surface properly. The windscreen must be spotlessly clean - use a proper automotive glass cutting solution. Get all the old adhesive off the mirror back - use meths or similar solvent to get it completely clean. Warm the windscreen with a hairdryer and then stick the mirror on with the pad. Mines still stuck on there 2 years later.

     

    Yellow SL *cool* #32

  2. SAE30 sounds a bit thin for a K series engine. I ran mine in on 10W-40 mineral oil (might even have been 10W-50) which was recommended by Dave Andrews and then changed to Mobil 1 0W-40 after 500 miles. Caterham recommend their 5W-50 motorsport oil.

    With the 0W-40, my oil pressure can drop quite low at hot idle - with your 10W30 it could get even lower.

     

    Yellow SL *cool* #32

  3. Are the connections good? Check the crimps on the terminals. The reading is resistance driven and it could be that when hot the cable's resistance is increasing. My sensor is mounted at the front low point of the engine (K-series) and often the wires get damaged leading to spurious pressure readings - these even fluctuate with revs sometimes! I've got to fix them again this weekend ☹️.

    I note your very clean and neat install so it is less likely to be the problem but still worth a check.

     

    Yellow SL *cool* #32

  4. Drilling the body for the boot tonneau poppers was one of the jobs I hated. I used the method Brent describes and got "adequate" results. I used the old boot tonneau to mark the popper positions and then double checked with the hood. It's not perfect and the hood doesn't fit as well as it used to (but I've got around that by using a half hood!). Myles had a good suggestion for measuring from the top edge of the boot - use a bit of right angle metal - to get the poppers all at the same vertical position.

     

    Yellow SL *cool* #32

  5. A word of warning on the Jill Judd bags - they are not completely waterproof. We use ours a lot as it is a great solution but you do need to put clothes in waterproof bags inside the boot bag. We use compression bags like these. 2 small ones and a larger one fit neatly in the E-bag. For stuffing in the boot or strapping to rollbar, use the Ortlieb bags or you can get cheaper rucsac liners like these which work well and come in a variety of sizes.

     

    Yellow SL *cool* #32

     

    Edited by - Shaun_E on 24 May 2006 10:03:34

  6. That's a bit of a monster for a 7! Its bigger in some dimensions than the standard Banner. I and many others use a RedTop 15 (some use a 20). I think a 25 would be plenty if you were worried about the capacity of the 15 or 20.

    They are excellent batteries and can be mounted in any orientation. They can also be left disconnected for up to 2 years without recharging. I use an Optimate battery conditioner to keep it topped up whilst connected.

    Others will recommend the Odyssey batteries which are of a similar construction and suitability. I think you can get a good deal from Powervamp on the Odyssey batteries if you mention the club. Do a search.

     

    Yellow SL *cool* #32

  7. When I did the same, I measured the front of the wing to be 100mm in front of a line drawn vertically from the centre of the A-frame mounting bolt. The bottom of the wing was mounted to be flush with the bottom of the side panel and at the rear to be flush with the bottom of the panel as well. I fitted the front lowest bolt first and then the rear lowest. I did several trial fits to make sure everything looked right. Just take your time and check the positioning every time you put a new hole in the skin. Use masking tape as described in Myles' write up.

     

    Yellow SL *cool* #32

  8. Doesn't sound quite right - in the wet you want the treads to disperse water as designed.

    I know that the racers run them the "wrong" way round in the dry as they had instances of them delaminating under very hard braking in hot conditions.

     

    Yellow SL *cool* #32

     

    Edited by - Shaun_E on 23 May 2006 09:42:37

  9. Great tip about dropping the hub into a wheel *thumbup* - shame I didn't read it until this morning ☹️. I only got one side done last night so at least that will make the job easier for the other side. I did clean the mating surface since the new disc was a very close fit.

     

    Paul - yes I am a bloke so will try to avoid hitting myself in a vulnerable position 😬.

     

    Yellow SL *cool* #32

  10. Cheers Gambo.

    Brian - brakes aren't that scary *tongue*. I just wanted some advice on the easiest way to get the discs off, having not yet looked at how to do it. When I stripped/rebuilt my car it included removing and refitting the rear calipers, fitting new rear pads, removing/refitting all the brake pipes and refilling/bleeding the brake system. I just haven't taken the front disks off before. Hope this sets your mind at rest - trust me I won't be putting coppaslip on the friction surface 😬.

     

    Yellow SL *cool* #32

  11. The thing in the radiator is a fan switch. It should switch the fan on at about 98 degrees and off again at about 92.

    The water cannot really be running at 120 degrees - the pressure would have blown the seal on the expansion tank if nothing else. It is most likely that the sensor or the wiring is faulty.

    There are two sensors - one for the ECU and one for the temperature gauge. I can't remember which is which but one is in the water rail and one is in a hose at the back of the engine (not far from the water rail).

    I assume that 120 degrees on the dial is full deflection - this would suggest that the connection is short circuited.

    I can't help much more than that but it might give you some pointers.

     

    Yellow SL *cool* #32

  12. I have now spoken to Caterham and they told me this is how it's been for ages now. The design was changed such that the harnesses are no longer free to rotate. Bummer ☹️.

     

    Yellow SL *cool* #32

  13. Perhaps I haven't described it clearly. By harness mount, I mean the triangular shaped piece of metal that the shoulder strap passes though and which is bolted to the chassis rail at the the top of the rear bulhead. On my old harnesses, this piece of metal is free to rotate around the mounting bolt because the top hat spacer is longer than the depth of the harness mount. The top hat spacers that came with the new harness are shorter and so when the bolt is done up the harness mount is clamped tightly and can no longer swivel. I would have thought that is was important that the harness mount could swivel freely to accommodate people of different sizes.

    It's easy to get a torque wrench on the harness bolts as the bolt head is at the top of the rear bulkhead - the bolts screw into a threaded boss in the chassis rail.

     

    Yellow SL *cool* #32

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