Having blown two alternators recently, I want to try to prevent this appening again. The car is a 1700 Xflow, and both failures happend after prolonged high-speed and high revs running (first at Cadwell track day, second when taking passengers on fast road trips in Bordeaux).
I have checked the earth connections and these seem good. My assumptions therefore are that the failures can only be due to 1) excessive heat, 2) excessive speed or 3) excessive vibrations.
Therefore, I plan to:
1) Lag the exhause manifolds - I remember a thread recently about the best source for lagging but without the search option, cannot find this. Can someone please point me towards the best supplier?
2) Fit a larger pulley on the alternator to reduce its speed. However, I am having problems finding a source - does anyone have any ideas?
3) Not sure about reducing vibrations - can anything be done here?
Oh, and 4) I'll get a spare to carry to carry with me to track days. Is this a Halfords job or is there somewhere that will sell me an alternator cheaper?
Thanks for your help,
Michael.