Interesting numbers. If the dynamic range of the alternator is greater than that of the engine then you should be OK... if you can get the precisely sized pulley ratios. But no-one has added quite enough data yet. We need: Intended idle speed (which will prevent discharge under high load) Maximum engine speed Minimum alternator speed to generate enough oomph Maximum permitted alternator speed.Taking Shaun's dilemma... if those are 1,000, 8,500, 2,000,18,000 (rather than 20,000) then it should be just OK as the dynamic range for the alternator is 9 and for the engine is 8.5. Anyone got all 4 numbers to check? What's your maximum engine speed, Mark? Jonathan PS: There is a workaround... a variable idle speed...