Any recent work? Has it been drowned? Do you already have a wiring diagram and fuse layout that match the car? Let me know if not. And a multimeter? ... There's a recurrently reported problem on some K ECUs that is fixed by using a 30 A fuse rather than 20 A but I don't think I've read anything similar with Duratecs. Jonathan
How about the pulling those that are discrepant (which will identify them and start to confirm the layout) and fitting the factory suggested fuses, and seeing what happens? (With a few spares to hand!) The only recurrent problem of which I'm aware is the recommendation for 30 A rather than 20 A for some ECUs. Jonathan PS: Usual option of resettable circuit breakers or those clever fuses that light up when they're blown.
The point of these comments is it's not necessarily the impact into your face that could be lethal, but what loss of control comes from it. Excellent point. And part of duty to others. Jonathan
Reports of Ks running cold seem to have become more common. Some have resorted to radiator blinds. When mine was rebuilt it was suggested that a lower rated thermostat was more suitable than the factory spec. But I don't know if VVCs are different... I'd want to check that the current thermostat closes correctly... using a pan of water and a thermometer. Jonathan
Steve Marsh's CSR documents. If you can't find what you need there please send me a Private Mail with details of the 7 (year, model, dash, engine) and your email address. Jonathan
There's a vast amount on this in the archives... you've already got a bleed valve... are you familiar with what's been suggested on tilting and massaging before you start? Jonathan
I have the 1998 Assembly Guide for Ford-engined 7s. Please send me a Private Mail with the details of the 7 and your email address if you'd like a copy. Jonathan PS: The 1998 Guide has separate wiring diagrams for Ford, "Vauxhall Carbs" and injected K engined cars... but the layout of the fuse box is said to be the same: 1998 Fusebox layout.pdf
Cycle the hazard warning light switch a few times... does that make any difference? For the diagrams: please send me a Private Mail with details of the 7 and your email address. Jonathan
IIRC this varies between instruments. Have you had a look at the back and could you add photos? Previous discussions: 1, 2 with some photos and links to instructions. And the full search. Jonathan
The original fog has 6mm spade terminals inside the light so these could come off and the wire could go out the other way, but the JAL unit doesn’t. I'd certainly start with something along those lines. How are the wires connected inside the new unit? Would there be room inside for some small inline connectors? Jonathan