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brake question


jackb_ms

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jack, If when you press the pedal it doesn't feel firm but is a little spongy, then that will be unrelated to the copper grease problem. It means you need to bleed the brakes again to release more air bubbles. As Caterham brakes can be a bit difficult to get a firm pedal, some of us re-bleed them a couple of weeks and a few hundred miles later to get the last of the air out. This seems to work quite well.
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Jack,

Sanding the pads sounds like a bad idea to me. How do you get any residual abrasive off the pad surface? You'll need to because any abrasive left on the pad surface will score the discs themselves. And how much do you fancy replacing the discs?

Pads are cheap. Throw the copper-eased pads away, buy a new set and get some expert help.

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It may stop the brakes squealing but it will certainly cause you to utter a much louder scream if you had tried to use the car !!!!!!!!!!!!!!!!! 😬 😬 😬

Dont feel too bad. If you do a search there was a post a couple of months ago about things that had gone wrong in your garage including a few of my past exploits 😳

 

Grant

 

Black and stone chip.

*smile*

here

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The copper grease stops the vibration as the pad moves under braking rubbing against the piston, this vibration causes the squealing noise and more unwanted heat.

Chuck the pads, clean the discs and start again. Everything else you have done is correct.

 

X/FLOW 1700 DD 1990

ROAD USE ONLY..SO FAR

 

 

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The pads are porous - the effect of rubbing the surface of oil/grease contaminated pads with sandpaper will be the square root of very little IMHO. Likewise the disks may be difficult to clean.

 

I'm all for encouraging people to undertake their own maintenance, BUT with the proviso that they should know when they are out of their depth and ask for advice - BEFORE doing something *eek*

 

BRG Brooklands SV 😬 It seems that perfection is achieved not when there is nothing more to add, but when there is nothing more to take away. (Antoine de Saint-Exupery)

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I know we've all had a bit of fun with this at Jack's expense, but you've got to be a bit thick skinned to come on here sometimes!

 

The truth is that it's now time for me to hold my hands up. Collecting my new (and second) car from post build check at CC a couple of weeks ago I was mortified when Simon told be I had the lock nuts on the front brake pipes on wrong! Just carelessness and the assumption that as I'd done it before I didn't have to check the book!

 

As it happens the brakes on the car are squealing like good 'uns and I have been contemplating the copper grease routine myself. Trouble is, I get no sense of direction with my hearing, relying as I do on hearing aids. I don't know which corner/end is squealing. Is it a good bet that it is more likely to be the rear, as (1) I assembled these calipers myself and I know for sure there was no grease behind the pads even though it did occur to me to do it - and I didn't!, and (2) the fronts apparently have anti squeal shims behind them as standard anyway and could well have been greased on assembly.

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Hi Jaques, As they say live and learn, and like you, I try never to be afraid to ask. The good natured stick you've taken on here, may very well have stopped at least one other person doing the same thing, and NOT asking before they drive their car.

I agree that the best plan is to throw the pads away, but as far as the discs are concerned, they should clean up fine, as they are not absorbant. I would suggest either a brake cleaner, or some methylated spirits, [not made from an oil based product] then use some very fine wet and dry abrasive paper, say a 1200 grade from most car and painting shops, to give a mat surface over the disc, with or without water, bear in mind that if you use water, be sure to dry them thoroughly, otherwise you'll very quickly get a thin residue of rust.

As far as the "Copperslip" is concerned all that is needed is the slightest smear on the back side, which touches the caliper. Too much and it will melt and get onto the disc. It's used more for its "shock absorbing" quality than its slipperyness.

 

Best of luck.

 

Paul J. Hard work never killed anyone ........ but why take the chance!

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