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K-Series Comp Exhaust


James Saunders

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Jimmy - first off I have the standard exhaust (due to error on my part when ordering DOH!), but from what I understand, you will not see gains of more than a few BHP if you keep the rest of the engine the same (either in standard form or SS mode) and this only if you remove the cat.

 

However if you are planning upgrades later such as DTB's and programable ECU then the standard exhaust is one of the first things to be junked, and can be a major factor in BHP and torque

 

as for noise doubt this would be much different if going through the same silencer.

 

I am sure someone with far more knoweldge than me could tell you why

 

rob

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Jimmy,

 

I've just changed to the 4:1 and am well pleased with the end result. Looks better, has a more pleasing note and does feel better when overtaking in 3rd gear (or just might be me smile.gif). Also I can now go on track days as it's been measured at 95dB at Castle coombe last Tuesday.

 

Cheers

 

Gareth

 

Edited by - Gareth Harrold on 19 Sep 2001 17:55:07

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Peter C.,

"You will get significantly more mid-range with the long primary competition exhaust, regardless of any other mods."

 

Would your note encompass a stock 1.6K engine too ? I would like to get more torque at low RPM's to cope with the traffic without having to rev too much the engine.

Cheers,

 

Pierre

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I'm looking to do the same upgrade - have a 1.6K SS. I put up a posting a few weeks ago about this "simple upgrade for 1.6KSS" on techtalk and got a very imformative response. I have spoken to Exhausts by Design and Powerspeed in Kent. Advice has been the same from both - 421 for increased midrange, 41 for improved low range torque and some small gains at the high end if the engine is to be further modified. For a standard SS they both recommended a 421. The problem is I'm down in the southwest these places are in Milton Keynes and Ashford respectively, and they say they need the car for at least 2-3 days. As I do have to work for a living it is proving logisitically difficult. Does anyone know of somewhere in the southwest where I can take the car for the measuring stage then drive away and then return for fitting?

JP

 

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I've been quoted around £350 to have a stainless steel manifold made and fitted to my cat'd silencer. However as mine's kit built I'm tempted to go for a whole system (cat-less) about £500.

James

 

Edited by - jp on 23 Sep 2001 14:00:53

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Pierre,

I wasn't referring to the Caterham supplied part. Although I've never examined it closely, I am told that the Caterham part is not as well made as those specifically made for you by some these other independent specialists (and the price is almost the same).

Also, while fitting the exhaust is fairly simple, enlarging the small round hole in the body to accommodate 4 pipes may not be. I have seen many pictures of cars where this has been done very badly and it really affects the overall image of the car.

Just something else to consider...

James.

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Just fitted the Caterham 4-2-1 with 6" box. Not too difficult to fit but had to enlarge the exit hole which took most of the time. Good excuse to by a Dremell. Tried it at Bentwaters this W/E & although have no reference figures the car certainly feels quicker. Reason for change: old box had blown most of its stuffing therefor wanted quieter system with hoped for more power.

Mick

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Whereas as I would normally recommend a custom made manifold to an exact spec. (I've used EBD and Powerspped amongst others and they are excellent), Pierre is not ideally placed geographically and his car is probably LHD which gives a couple of logistical problems, if his car were RHD a friendly UK based owner could have a manifold tailor made and ship it out. As things are the Caterham long manifold is probably best as it's a guaranteed fit, that's if it's available for a left hooker.

 

Oily

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Pierre,

 

My comment was only really that the standard exhaust is in my opinion a *fault* that needs to be fixed. If you get any of the caterham variant competition exhausts you will see a significant improvement in drivability.

 

I am yet to be convinced that there is significant advantage from the 4-2-1 on a standard 1.6.

 

Peter

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Well Oily , I am puzzled. What is the difference between a RHD and a LHD car exhaust? Since the engine is oriented the same way, I thought that the difference would be that the driver of a LHD will get deaf while it would be mostly the passenger of a RHD...

Peter, thanks for your input. I noticed that cylinders 1 and 2 on the one hand, and 3 and 4 on the other hand of the standard Caterham 4.1 are connected in a very short Y, prior to their junction into one. It seems not to be the best set up according to the article in CCC.It seems that "junction" on the competition Caterham exhaust is perfectly symetrical.

JP, that's good to know. Well I agree carving the side panel must be scarring...

Cheers,

 

 

Pierre

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Pierre the differences are

 

i) the presence of a pedal box and associated cabling

ii) the presence of the steering column and shaft.

 

These both make life difficult

 

FWIW I agree with PC on the long 4:1 making a big difference even if it is not the ideal configuration because it has to be better than the quite awful short 4:1. I think a 4:2:1 could be persuaded to work well on the 1.6 if the primary and secondary tube sizes were chosen correctly.

 

Oily

 

Edited by - oilyhands on 24 Sep 2001 16:55:54

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Oooops, I had forgotten the driving column shaft! You are absolutely correct, I noticed that Caterham had been obliged to ovalize one of the primaries of my Seven to clear the shaft. This certainly does not help... So I have to check with caterham if their competition exhaust would clear the shaft.

Cheers,

 

Pierre

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