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K series cylinder head camshaft - solid followers


Geoff Dixon

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Am in process of upgraded my cylinder head. As part of this project I am fitting solid followers - retaining the existing hydraulic followers, taking out the hydraulic gubbins and fitting custom made shims. How do I set the cam and cam follower clearances and to what. I assume I have to machine the shims to set the clearance but dont know what this should be.
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The cam supplier will tell you the clearances. Probably something like 10 thou on the exhaust side, 8 thou on the inlet side. Yes, you need to grind the shims. You need to do each one individually before bolting down the cam carrier. It is very tedious!

 

Mike

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Geoff

 

You can do them with a grindstone or some wet an dry. The trick is to get your selection of tappet inserts optimised (like find the insert to tappet arrangement combination that requires the least grinding)

 

The good K engine builders should have a range of insert sizes available to make this task easier - they do for the VX!

 

 

 

Arnie Webb

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Edited by - fast arnie on 31 Jan 2001 13:53:25

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Geoff - it's the clearance between the base circle of the cam and the top of the follower. You don't need to bolt down the cam carrier to measure it. Work on just one follower/shim pair at a time (so no followers in place except the one you are currently shimming). Lay the cam in place, orientated so that all of it's bearing surfaces are in full contact and so that lobe on the one that you're shimming is pointing away from the follower, lean on the cam and measure the clearance.

 

Mike

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Was talking to Warren at 'Piper' today and finding out about a new ish cam suitable for 'K' use. It is slightly milder than the '740' (to the tune of about 5 BHP), but if used with a limit of approx. 7,600 RPM it can be used with hydraulic (std.) followers. Any thoughts ?
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One thing you must do when setting tappet clearances on a K. Bolt the head down!!

It is also better to fit a full set of tappets and shims of nominal size close to that which is required then bolt the carrier down and measure all the clearances. Knowing what the clearances should be and the size of all the shims are, move them round as much as possible to match actual sizes then grind others to suit. A time consuming process that is essential to get right.

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Tim Seipel is spot on with his advice. Many a person has been confused to find that the valve clearances mysteriously change after the head is torqued down on final assembly. It is simply due to distortion and happens on every OHC engine that I have ever worked on.

 

Likewise, I would always fit valve springs and tighten the cam carrier down too. It's a horribly slow and tedious process, but you are after all trying to set the valve clearances under the conditions that the engine will see when it is finally assembled.

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Thats rather simplistic Roger. The cam carrier when new has a tolerence of .0023" to .0037" and a service limit of .0059". When the engine is running the oil film will also play its part. Also trying to measure clearances accurately with the cams influenced by spring pressures from all angles has a perverting influence especially if there is some wear in either the cam carrier or the cam.

 

I have had no problem in setting clearances with the cam carrier off and simply holding the cam down against the head measuring the clearance between base circle and follower on two valves per operation. Then remove the two followers and on to the next two. When completed refit the cam carrier and recheck the clearances. I have not seen a clearance that has been more than .002" too loose.

 

Repeated torquing of the cam carrier which is very flimsy would also worry me.

 

To each his own as they say.

 

 

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Tim/Peter not wanting to tell your father how to suck eggs, but its a sod of a job to get your feeler gauges between the base circle of the cam and the follower with the cam ladder in place. Suppose one could cut down some feelers into little bits in order to present them parallel with the surfaces to be gapped. Anyone out there devised a simple method.
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