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fettling pedal cars


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At weekend Emma and I did the following....

I've added things done since as well...

 

emma's car:

fitted battery overflow pipe

trim on scuttle edge to cover knackered paint

trim round wing spats

apollo oil temp sender

new rad hoses

new header tank breather hose

new rad bleed screws

new rad thermostatic switch

new UJ steerting bolts

replace starter with my old one so we can get the geared one refurbished

refit exhaust

fit tonneau popers so the passenger side not only does up but looks

perfect (buffs finger nails)

fit boot cover poppers where they were missing (need more countersunk

rivets for this - where from?)

fit other headlight

rewire the earth on one headlight

fitted remaining light clips (28/6)

fit ARB spheres and gaitors

rivet in knee trim panels properly

move shift lights to a tidier place and mount with velcro so removable

waterproofed boot with cunning coolant hose trick

replace exhaust bobbin

replace solenoid to starter wiring

refitted starter, found t didn't work, fitted my started, fitted exhaust

fit steering column / pedal box grommit. GAH! Caterham sent the wrong

size

refitted air filter

drill and fit front wings (had been glasses and repaired)

 

my car:

fitted battery over flow and removed again as the new battery is sealed

fited brise starter

fit missing engine/bellhousing bolt

tidy some wiring a bit

tighten some unions and then tigten again with a ratchet spanner

adjust oil pressure

fitted rear light cluster

fitted 'missing' wheel nuts

check oil usage / work out 'correct' oil level in dry sump tank

fitted new speedo pickup

fitted missing timing cover bolt

changed wheel studs on LHS (01/07)

packed bearings with grease on LJS (01/07)

changed rusty track rod end

decided camber didn't need fiddling with

fitted new speedo magnet after tyre changed

replaced tyres with CR500s

lube steering column bush

lube rear ARB mount

fited gel battery - fabricated new battery tray

ride height up 1cm front to account for new tyres

fited Mav's alternator

 

Still to do....

emma's car:

replace other coolant hoses

repair magenton geared starter and fit

fix dodgy earth on fuel gauge

find wet weather wiring fault to rear light cluster

check all nuts and bolts for tightness

check brake fluid age/level and union integrity

check rear pads

touch up wings with suitable blue paint

paint wingstays and other bits with POR-15

araldite on the headrest mechanism so it doesn't catch everytime

rivet in 2 more boot cover things (ran out of countersunk rivets)

weld up crack on exhaust collector

fabricate nice fog light bracket

araldite the dodgy bolt on the headrest

foam strips to protect paint where bonnet and chassis meet

get correct grommit for steering column

 

my car:

velco MFU in place

foam padding in battery tray

replace knackered rod end gaitor

replace wheel studs - half done

repack wheel bearings - half done

replace back stay rollbar bolts with suitably long ones. ie 1cm longer

investiage shift light always on problem

investigate SPA gauge always off problem

 

and after italy:

get my alternator repaired - its at the garage now

make dry sump tank dipstick and work out what the correct level is

than Caterham supply

change the shiny door studs for black ones

refil extinguisher

find, drill out and fit front exhaust mount

make seats adjustable with cunning welding of bolts.

POR-15 steering rod ends and roll bar blade

make ali ducting for air to filter (ali now sourced) then do in carbon

repair LHS wings with carbon and flowcoat

fit immobiliser

fit two more SPA gauges

fit Stack tacho/speedo

tidy wiring/gut the rubbish parts

fit carbon light blocks

source and fit high level brake light

touch up paint on scuttle / bonnet / side of car

fit black bonnet catches

 

HOOPY

R706KGU Hoopylight R

 

 

Edited by - hoopy on 2 Jul 2003 11:42:38

 

Edited by - hoopy on 2 Jul 2003 13:42:01

 

Edited by - hoopy on 4 Jul 2003 09:31:00

 

Edited by - hoopy on 10 Jul 2003 02:02:38

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have you seen my car 🤔

 

I can make them work but I don't do looking clean, smart and shiny...

 

actually - the trim fitting and tonneau / boot cover fettling on Emma's car do make it look very much nicer - Em was grinning all day about the improvement *smile*

 

 

HOOPY

R706KGU Hoopylight R

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Rossybee - not that kind of foo-foo valve *tongue*

 

Ever since I found out that a car can have a foo-foo valve, I'm desperate to have one, but can't seem to find out where I can get it - and somehow, I don't think I'll get the right reaction if I ask in Halfords ...

 

Pat and his not quite black and white cat

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