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Possible causes of breakdown


wild bill

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Came to a stop last night, fortunately not far from home so car back in garage. Car suddenly lost power. Basically no cylinders receiving spark to fire as far as i can work out so far.

The engine turns over fine but no ignition light and no whirring prime of fuel pump. Not the intertia switch (must get around to removing that soon) and as i had a spare coil i changed it just because it was quick and i had the time. Battery has plenty of power and i've charged it over night. No blown fuses so what else could i check?

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I had this and one of the internal springs in the ignition switch had broken. I purchased a defender replacement switch from Rimmer and fitted it into the original lock barrel.

The switch has a copper shoe that bridges the various contacts as you turn the key. The springs provide contact pressure onto the shoe.

I was on a trackday so just made a jump cable up ;-) Message me if you need more info.

Ian

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I don't have an immobiliser on the car. The failure of a spring is a possible as all the spade connectors are intact. The car is running a 2.3 Duratec. It feels like an ignition barrel issue (i know i know a pointless observation) so possibly a replacement barrel. Luckily i live next door to Beckington Motors. They cant get to it until Tuesday so weekend stuffed but never mind i'll go and get the splitty started to keep my petrol fix alive. Bloomin frustrating. Perhaps i should do a course in vehicle electronics.

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Presumably if it was the position sensor i'd still get an ignition light and the fuel pump would prime but theres nothing happening until the key is turned and the starter tries. So no ignition light and no fuel pump. This leads me to suspect a failed barrel in some way.

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When I saw your 7 a few weeks ago (tyre delivery!), I think you said that the 2.3D was a transplant into your older chassis?

What chassis loom, fuses and relays do you have now?  Were they modified in some way, or are they now standard Duratec?

And a couple of thoughts:

When you turn the IGN switch to position #2 (to energize switched circuitry but without spinning the starter), do other switched components such as indicators and brake lights work ok?

Are your relays pushed firmly into their sockets?

Re #13:

But if anyone has another suggestion about why the starter still runs...

That's what got me thinking about relays, Jonathan.  I imagine the starter relay is energized in IGN position #3. 

JV

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I did think relay might be a possibility. Everything works (lights, indicators hazards etc) but no ignition light. Relays are pushed in but might have failed. Loom is as it was when it was K Series as are fuses and relays. Been like that since transplant in 2009 with no issues.

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"The engine turns over fine but no ignition light and no whirring prime of fuel pump."

"Everything works (lights, indicators hazards etc) but no ignition light."

Please can you confirm that the indicators work with the ignition switch ON but not OFF. The main light switch and the fuel pump and the hazard lights aren't ignition-switched. The fuel pump and the indicators are ignition-switched.

Jonathan

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Thanks, John.

Should be:

"Everything works (lights, indicators hazards etc) but no ignition light."

Please can you confirm that the indicators work with the ignition switch ON but not OFF. The main light switch and the hazard lights aren't ignition-switched. The fuel pump and the indicators are ignition-switched.

Jonathan

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OK So in an idle moment i swapped the 2 relays (They are the same part) moving the top one to the middle relay position. Ignition on and fuel pump priming but then after putting the bottom relay back in the car is dead again. Taking bottom relay out again made no difference it's still dead again so I am now assuming that there is a short circuit knackering the ignition relay.

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It's so tight up there that i can't get a pic (despite numerous attempts). There are 3 relays 2 smaller of the same type and one large which seems to operate indicators and hazards (and probably some other stuff) The faulty relay is the middle of the three which is one of the smaller relays. It's pointless replacing them until i can narrow down where the short is

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So last night car is dead as a proverbial. This am I remove the middle relay (top and middle are the same) to get a part number.

Wander in to garage an hour later and think i'll just turn the key and hey presto car starts so ignition relay must be the top one then, but middle relay is still out by my PC so indicators not working. Put middle relay back in and evrything is working. Problem is i'm now unsure of taking the car out as I do not want to breakdown again. I think the answer id to get a voltmeter diagnostic done on the fusebox/relay ignition system by someone who knows what they are doing.

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