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VVC HCU Spool Valve Thread Size


revilla

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IMG_20190203_193218.thumb.jpg.19b53d5052dddc249e3f4daf0dee3854.jpg

Trying to work out what thread this is, where the spool valve screws into the HCU housing. I measured the major diameter to be about 19mm and thread pitch seems to be about 1.6mm (around 4.8mm for three as accurately as I can measure it, but definitely larger than 1.5mm). This matches nothing metric but does seem very close to 3/4"-16 UNF (19.05mm major diameter, 1.587mm pitch).

Seems really odd to find an imperial thread on the engine where absolutely everything else is metric, but it really does look like UNF.

Can anyone confirm please?

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Andrew,

Oddly, in hydraulics, imperial threads are often used even on otherwise metric machinery.

 

Don't you have a thread gauge?

 

My friends Lotus Carltons knock sensor has NPT rather than M12x1.5 as you'd expect being based on an Opel (Vx) block.

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Hi Regin,

No sadly I don't have a thread gauge. Never need one to date, it's usually been pretty clear what a thread was from just a measurement with a caliper. And I think it is this time too ... I think you're right, they've just used a UNF thread here.

I only really needed to know to buy a cap to blank it off ... I'm getting a head bead blasted and to avoid damaging the sealing flange where the HCU attaches I've left the empty HCU case bolted in place (it could do with a good blasting too). I'm blanking off all the threads and ports everywhere around the head to keep blasting media out as far as possible (it will still get everywhere inside I know, but I'm just making sure that critical surfaces don't actually get blasted and threads don't get gritted up). I've ordered a cheap 3/4"-16 blanking cap anyway as I'm pretty certain it will be right. I won't force it in if it doesn't feel right.

Andrew

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No RJ it won't fall apart *smile* ... that's very kind but I've already ordered a blanking cap on eBay that should be here in a day or two so I wouldn't go pulling your engine apart to check for me unless I find it doesn't fit!

Taking it off:

Undo the 19mm plastic hex nut on the end of the stack of solenoids. This lets you slip the two solenoids off the end of the valve (which is a sealed tube so won't leak anything at this stage) and get a spanner onto the nut to unscrew the valve from the housing. It's either a 29mm spanner or, more likely 1.1/8" which is another pointer to it being an imperial thread. At this point if there's any oil in there it might leak a bit. There are a number of O-rings on the spool valve as you can see in my picture so be careful on reassembly, maybe a bit of lube and rotate it as you put it back in. Note the angles of the connectors on the solenoids before removing as you want to put them in about the same positions on reassembly or the connectors will foul the breather pipe (but it's easy enough to turn things around later if you need to). There's a VERY low torque specification for the plastic nut, from memory it's 5Nm but I'd check.

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Ok, I'll wait until I hear you cry in frustration. :-p

The engine is likely to have to donate the head anyway as I had the piston/valve-contact issue last time I was out.

If not I purchase one of the new heads from eBay that is... Sigh.

 

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