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Synchromesh on a VXi


James.Burton

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I'm gradually adjusting / improving my Caterham. Suspension upgrade done, lowered floor so I can see better, etcetera. Since owning the car, I have issues getting a fast change from 2nd to 3rd. Rush it and I'm blocked, which isn't much fun mid overtake on the twisties. Can anybody let me know if this is just something I have to live with, or is their a simple fix of rebuilding the synchromesh. If so, what might that cost?

Also, I noticed you can get sequential gearboxes on the newer toys. Coming from riding motorbikes, I wonder why they aren't standard? Is there any reason not to have one? 

Thanks in advance for any advice

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It does not sound like synchro problems to me, have you checked the selectors? Also someone on here might know but I have read that the sequential boxes can't change gear when stationary (which may mean a high gear start?), maybe a more enlightened 7'er can help?

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Sadly not. I live in Austria. It makes finding cars, parts, and specialist trickier, and a heck of a lot more expensive. Still, the mountain passes on the door step are good compensation.

Andyl  -  Selector? Any tips on a quick check for somebody with 1.5 left thumbs?

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The synchro rings are bronze and can last well in a road driven car. However, if the car is used for competition where fast changes are the norm the rings take a hammering and over time can crack. The solution is a new bronze ring,or, if you are fast changing all the time, a steel version is/was available from specialists (this has to be lapped to the gear hub if I remember correctly.I went through both these iterations and because my car is mainly used on track ended up by swapping the whole geartrain for a dog box (no synchro)


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For a seqential gearbox have a look at Sadev, they have a box that is a direct fit as is used on the R500/620 they can be put in neutral at standstill from any gear you where in. http://www.sadev-tm.com/en/gearboxes-and-differentials/2wdl/?pid=84 for the box and for a dealer just contact Sadev maybe there is a dealer in Austria but it's not shown on the map.

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  • 7 months later...

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