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K Series Overheating. CC Stumped. POBC Help!


Kenno

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Hi All, *wavey*

 

My car is currently at the CC factory where they're trying to work out why it was overheating. In the answer's i've been getting it sounds as if they're stumped.

 

It's only happen a handful of times (4 out of say 100), but each time it has, it's gone past the 100 mark and began to run really badly, losing pretty much all power.

 

They're stumped at the moment as it doesn't do it all the time and they've been taking it on numerous test drives and the car behaves itself.

 

Here's a video of me at an activity day and I end up aborting the run as it just overheats.. (and I run out of talent at the second cone).

 

http://vimeo.com/36132319

 

What do the POBC think?

 

T.I.A

Ken.

 

Edited by - kenno on 15 Feb 2012 16:29:49

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Watching the video, it looks like the temp is fine but climbs rapidly once you are driving. This seems odd, as usually the guage would take a little while to get over to the extreme right whereas in your case it seems to happen almost instantly. The fact that you lose power indicates more than an air lock?

 

K series are notoriously difficult to bleed air out, mine took another litre after a run despite raising the nose right up and having a bleed on the heater and running it up to temp when refilling.

 

 

 

Edited by - manningpaul on 15 Feb 2012 16:51:52

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Does the engine lose power because the computer tells it to? Or is it losing power because of something much much worse like a partial seizure? I don't know if the sender on the water rail is connected to the ECU in any way, but you could swap it as they can die... Especially if you wash the bonnet on the car *redface* Are there any other senders?

 

If the gauge is climbing in to the red, and the temperature of the water really is that high, would there not be lots of coolant coming out of the expansion tank?

 

I would replace the sender first, as it's cheap and easy. And the expansion bottle cap. Also easy *wink*

 

Then look at the stat - either get a new one (cheap), or replace it with a PRRT or similar (more) - both major hassle! Then make sure it's bled properly with no airlocks. By the sounds of it, the latest stats from CC have a hole in them so this shouldn't be the issue it was before.

 

Then since you're draining the system, replace the hoses with silicone hoses if you haven't already *wink* (not cheap, but 🥰). Worth checking these are all tight and in one piece; the rubber ones are awful.

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Hmm, it's really not difficult to solve most overheating issues. Assuming that there's enough water in at and it's not leaking out, either the water's not circulating properly (airlock, blockage, stuck thermostat) the water's not being cooled adequately (is your radiator damaged?) or the engine is generating too much heat (too lean --> air leak in induction system?)

 

From your description I suspect it's not an overheating problem at all as the needle shooting up really fast doesn't sound like a sudden temperature rise, more like a loose wire earthing itself somewhere and the same electrical problem simultaneously causing poor running (eg. weak spark etc...). If it does it very occasionally, you need to find some way to double-check the temperature against what the gauge says. If the temp really was that high, did the fan cut in - if not, then the temp probably isn't as high as the gauge says!

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I thought about using the fan temperature sensor as an independent check, but there's another recent thread (about the fan and cold weather) describing how the differing temperature at different parts of the cooling system in a K series can be misleading. But if the fan isn't on it in this case it must mean something.

 

(This is similar to some bits of medical diagnosis.)

 

Jonathan

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Does it actually overheat or feel very hot under the bonnet 🤔

Your vidio's shows the temperature gauge rising very rapidly...almost too fast to catch up with an increase in engine temperature.

If the alternator voltage regulator was u/s could too high a voltage at higher RPM cause the gauges to go funny and also have some effect on the ECU.

 

John

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@ MOCa2CV. On all instances of the overheating, the coolant has risen to the cap and a couple of times pushed past the cap.

 

I don't think the loss of power is partial seizure, as the car runs well once it's cooled down again.

 

I've also got silicone hoses. :)

 

 

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@CharlesE - I'm running a MBE ecu not MEMS. (R300). Not sure if that makes a difference. *confused*

 

@zetec - yes I questioned the water pump but CC tell me it's okay. It seems to circulate at the moment. Not to say there might not be a loose connection somewhere, but they have ruled it out.

 

@Charlie_plank - Definitely an overheating issue as it dumps coolant through the cap. The fan also didn't cut in on the day. CC replaced the switch when I first reported the issue and it's doing it again.

 

@BIO - Yes. Very hot under the bonnet and coolant past the cap.

 

@Johnty - I suspected the same but CC say it isn't.

 

One more thing. When I drove to CC to drop the car off, I had to leave have the heater and fan on, else it would overheat. I was doing a constant 50mph on the A2 and it was about -2c outside.

 

Which is why I thought it might be the water pump..

 

.. and thanks all for the advice. General consensus seems I should push CC on the water pump.

 

Edited by - Kenno on 15 Feb 2012 20:34:33

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If it is an R300 do you have the CC RB?

If yes on my car with the CC RB I had a similar issue, where the air lock was on the outlet from the RB or just before.

I personally didn't find the issue, it was my local k series specialist who did.

 

Before I given up, I replaced the water pump, as I found out there was no water movement.

 

Jack

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not an expert by a long way but could it be 'sludge' in the water causing partial blockage in pump/pipes when running and when turned off its sinking away from said parts allowing to flow again til its picked up again?(did that make sense??? *confused*"

i know its a different beast but SWMBO fiesta had similar prob and i found piece of plastic by accident floating round system causing occasional blockage/over heat

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The thermostat can fail shut. Which shuts off the coolant flow through the radiator.

 

If your car has the std fan switch in the radiator it doesn't see the increased coolant temp to switch the fan on.

 

You have indicated that the heater is effective so the bypass circuit is primed. The thermostat should open if working.

 

Is the inlet side of the radiator getting hot?

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@jack. Yep R300K with CC RB. Will ask them about airlocks. Seem a few on here don't rate CC for getting air out of the system? *confused*

 

@Klunk. I have a CC electronic oil pressure sender. *rolleyes* Haven't fitted a mechanical one yet.

 

@Grubbster & John H. Thanks, will get them to check that too.

 

@Mr Locust. Is the inlet at the top of the rad?

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