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Sills, Tunnel Top and Torqued up Rear Suspension (160 Build)


700newtons

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I fitted my sill protectors after wrestling in the knee trim panels today. (I got the holes in the knee trim panels to align by using a screw driver as a lever). I note that I had 7 screws but 8 holes for the knee panels. However, the front-most hole is not visible and doesn't seem to serve much function.

I cut Vs in the curved section as it suggested in the manual.

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Riveting was quite fun. However, my technique was perhaps a bit crap and in managed to scatch the powder coat. After that, I surrounded the rivets with masking tape, while fixing them, to reduce damage.

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Having finished the side trim I slotted in the tunnel top. Getting it over the handbrake required a lot of swearing and persuasion. The handbrake really does have to be very high up (you would have no chance if the handbrake was set up normally).

Although I have bought carpets, I have decided to fit them solely in the boot for the time being.

After sorting the interior trim I set about getting the correct torque on the rear suspension. I moved the axle stands onto the ends of the live axle and loaded the car with about 80kg of water in plastic Jerry cans (unwittingly sponsored by my school DofE department). I understand that it is important that the car is loaded before torquing the bolts.

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The next job is bleeding the brakes and rear mudguards...

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Good tip on the masking tape around the rivets! It's really starting to look like a car, isn't it?

The carbon sill protector does look rather smart. I shall get one. 

Once the tunnel cover is in place, is there ability to adjust the handbrake back to its normal position?

Ned

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  • Leadership Team

Hi Ned,

Now the tunnel top is in place, I'll add brake fluid, bleed the brakes and set up the handbrake from below.

I'm getting near the end, but there are still quite a few bits to do. I'm looking forward to turn the engine for the first time.

Simon

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Make sure the video camera is rolling for the engine start!

My delivery has been pushed back, inevitably, into April. I'm not happy about it, and asked them to get me back into March. I'm waiting, but not with much hope...

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Hi Simon

This has been really helpful, thanks! The knee trim panels are a pig to get into place, I find. I can't get them back enough to match the holes.. God knows what kind of scratching is going on out of site between the skins...

I'll have another go today. My stainless sill tops look good though!

All the best

Ned

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  • Leadership Team

Yes, the knee trim panels did take a bit of persuasion. Peter found this as well. The fuse box is a little confusing too. It took us a while to get the right orientation (but it does fit).

good luck

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