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Diff to axle casing (160 build)


700newtons

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I put the diff into the axle casing this evening.

image_30.jpg.8c241234ae4ab33e5a84b264c9cd5e1c.jpg

It took me a while to figure out which was the correct way around. It was a tight fit and involved use of the rubber deadblow hammer and swearing. I was about to give up, but then I tried turning the prop connection back and forth and it suddenly dropped in.

I was advised by a friend to use about a 2mm strip of gasket sealant (Black RTV). I used Granville but I understand Caterham use the Wynn brand for their factory builds.

PeterM mentioned that a dry run could cause problem. He was right; it is a good idea to get a rough idea and line it up, but if you slotted it in place, getting it apart again might cause stress.

I also attached the breather spigot. It seemed rather loose. I cut two slots about a 2mm apart on either side of the spigot and bent them into the groove with a hammer and nail. This seems to let the spigot move freely but prevents it falling off.

 

*NB I am not an expert - read my later blogs to see if I cocked it up.

 

 

 

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EDIT: SOLVED:  I gently Dremelled two edges of the rebates away so that the ring gear could get past. Sorted!

Pics here

Hi Simon

I'm struggling with the diff fitting as I type!

Here are my assumptions:

- the main large ring gear can only fit in by dropping into the deepest part of the casing

- there are some kind of guide slots cut in a ring about half way up the casing, but they seem to get in the way, and are not properly aligned, at least to my eye

- if I put the diff in 180deg wrong, it slots in nicely, but then 'grounds' on the shallow part of the casing

Cheers

Ned 

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